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Evidence Guide: MEM05048 - Perform advanced welding using flux core arc welding process

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM05048 - Perform advanced welding using flux core arc welding process

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare materials for welding

  1. Prepare materials to achieve the required weld requirements
Prepare materials to achieve the required weld requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assemble/align materials to specification, where required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select, assemble and set up welding equipment and consumables

  1. Identify and select welding equipment and consumables appropriate to the material
Identify and select welding equipment and consumables appropriate to the material

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assemble and adjust appropriate welding equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Minimise and rectify distortion

  1. Apply appropriate distortion prevention measures
Apply appropriate distortion prevention measures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Rectify any distortion using appropriate techniques

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Weld joints to specifications using FCAW

  1. Ensure welds are deposited to specifications
Ensure welds are deposited to specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Clean joints to specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure weld conformance

  1. Inspect weld joints visually for conformance to specifications
Inspect weld joints visually for conformance to specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Rectify any weld defects with minimum loss of sound metal using correct techniques and tools

Completed
Date:

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Evidence:

 

 

 

 

 

 

 

Maintain weld records according to SOPs

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge
Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Welds include the following:

fillet and butt in horizontal, vertical and overhead positions

Welding equipment includes the following:

gases, settings, electrodes and related equipment selected in accordance with welding procedure

Materials include one (1) or more of the following:

low carbon

cast iron

stainless and low alloy steel

Preparation includes one (1) or more of the following:

preheating

setting up of jigs

fixtures and clamps

Rectify includes the use of one (1) or more of the following:

oxy acetylene

air arc equipment

grinding devices